Infrastructure

Innovation From The Ground To The Skies

Customized Solutions Fits Every Industry Needs!

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STEEL MELTING SHOP (SMS)

  • -   Fully Digital Medium Frequency Electric Furnace with Twin Shell
  • -   Ladle Refining through Argon Purging
  • -   Vacuum De-Gassing Unit (V.D.)
  • -   Digital Immersion Pyrometer
  • -   Insulating Vermiculite Pit
  • -   Ladle Pre-Heater (NG Fired)

Engineering

In the first stage, prior to manufacturing, drawings are prepared in CAD software and virtual simulations are run to smoothen out the process which helps to produce the best quality products in the shortest time possible, ensuring quicker deliveries.

Pattern Shop

○  The patterns are manufactured with modern machines and equipment as well as through our trusted vendors. We have a dedicated storage area for the patterns, and also a separate space for Production patterns on the shop floor itself.

○  Thermocol Pattern Drying Room

Moulding Shop

○  No-Bake Sand System with Continuous Sand Mixer (20 M.T./hr.)

○  Fully Automatic Sand Reclamation Plant (10 M.T./hr.)

○  Silicate-CO2 Binder System with Continuous Sand Mixer (6 M.T./hr.)

○  Chromite Sand Mixer

○  Chiller Dies, Chills and Tackles

○  Moulding Boxes in various sizes

○  Continuous Supply of CO2 gas through Capsule via Pipeline

○  RCC Mould Casting Pits with Platform

Fettling Shop

The Fettling process involves the removal of the cores, gates, sprues, runners, risers and chipping of any unnecessary projections on the surface of the castings.

○  Automatic Shake Out Machin

○  Automatic Shot Blasting Machine (Hanging Type) 10 m.t. capacity

○  Swing, Angular, Pneumatic Grinders

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HEAT TREAMENT

Multiple Stage Heat Treatment is carried out to achieve optimum Physical Properties for various applications. Latest technology, such as Fully Automatic PLC Controlled Cycles, Multi-Point Temperature Control, Full Control Over each individual Zone, Data Logger and Thermal Mapping, is used to ensure effectiveness. The automation ensures that quality is maintained and achieved consistently across all HT Furnaces and in every different batch.

  • -   Heat Treatment Furnaces (All NG Fired)

    Car Bogie Type (4mx6mx3.5m) – 2 Nos

    Car Bogie Type (5mx8mx3.5m) – 1 Nos

    Car Bogie Type (3mx6mx3m) – 1 Nos

    Batch Type (4mx3.5mx2.2m) With Water Quenching Facility and Manipulator – 1 Nos

  • -   Heat Treatment Process consists of Heating, Soaking & Cooling

    Annealing

    Stress Relieving | Spheroidizing | Homogenization | Grain Size Control

    Normalizing

    Tempering

    Isothermal Transformation

The process brings important changes to the Mechanical and Physical Properties of Steel -

  • -   Increased Hardness, Toughness, Wear and Abrasion Resistance
  • -   Softened to improve Ductility and Machinability
  • -   Removes Internal Residual Stresses
  • -   Adjusts Tensile Strength, Microstructure and Corrosion Resistance
  • -   Refines Grain Size
  • -   Stabilizes the Steel

Enviromental
Sustainability

Professional &
Qualified Personnel

100% Satisfaction
Guranteed